Custom LED Modules Built to Fit Your Product
From concept drawings to mass production, VST Lighting engineers LED modules that integrate seamlessly into furniture, sunshades, cabinets, and commercial equipment -- solving structural fit, thermal management, and optical performance at every stage.
Typical Applications
Development Capabilities
Every Dimension of LED Module Integration
We handle the engineering complexity so your team can focus on product design. From the first drawing review to ongoing production, our capabilities cover the full integration lifecycle.
Structural Fit & Form Factor
Modules are dimensioned to your exact assembly space -- length, width, height, mounting hole positions, and housing profile. We work from your drawings, CAD files, or physical samples to ensure drop-in compatibility.
- Custom dimensions from drawings or CAD
- Plastic or metal housing options
- Mounting clip, bracket, or adhesive options
Connector & Wiring Customization
Connector type, wire gauge, cable length, and termination style are all configurable. We match your product's internal wiring architecture to eliminate field modifications during assembly.
- Custom connector types & pin configurations
- Wire length, gauge, and color coding
- Quick-connect and tool-free options
Thermal Management
Heat dissipation is engineered into the module design -- not added as an afterthought. We select appropriate aluminum substrates, heatsink profiles, and thermal interface materials based on your product's enclosure and operating environment.
- Aluminum PCB & heatsink integration
- Thermal interface material selection
- High-low temperature chamber testing
Sampling & Validation
We produce functional prototypes quickly and support iterative revision cycles. Each sample is tested for photometric performance, dimensional accuracy, and electrical safety before shipment for your evaluation.
- Fast prototype turnaround
- Photometric & dimensional verification
- Revision support until approval
Optical Performance
CCT, CRI, beam angle, and luminous flux are specified to your application. We select LED chips, lenses, and diffusers to achieve the light quality your product requires -- whether uniform illumination, accent lighting, or task lighting.
- CCT range 2700K-6500K, CRI 80-95+
- Custom beam angle & lens selection
- Integrating sphere photometric testing
Mass Production Support
Once your sample is approved, we lock in the production specification and maintain consistency across every batch. Incoming material verification, in-process monitoring, and aging tests are standard on every production run.
- Locked production spec after approval
- Batch-to-batch consistency control
- Aging line & outgoing QC testing
How It Works
From Drawing to Delivered Module
A structured development process that keeps your timeline on track and reduces integration risk at every stage.